Posts Tagged ‘plug’

05-06 Taillight Conversion – HOW TO + Part List

EDM/UKDM DC2 rear fog light installation guide

1x Acura RSX license plate light sub-wire, part #: 32113-S6M-A00

1x EDM spec ‘94-’01 Honda Integra rear fog light, part #: 34450-SV2-G01

1x EDM spec ‘94-’01 Honda Integra rear fog light inner garnish, part #: 71511-ST7-G00

1x EDM spec ‘94-’01 Honda Integra rear fog light outer trim, part #: 71512-ST7-G00

2x Honda 0.50 female pigtails (shown taken from OEM side marker connector).
Part #: 04320-SP0-X10, sold in a bag of 10 pcs.

1x After market OEM-style fog light wiring harness (or 4-pin 30A Bosch style relay with pig tails and 10A blade fuse)

1x 2-pin male connector w/pigtails (part #: 04321-ST5-305, sold in a bag of 5 pcs; male pigtails part #: 04320-SP0-G00, sold in bag of 10 pcs)

1x Rotary tool w/cut-off wheel and grinder/sanding bit

1x 30′ roll of 16 awg wire

1x roll of painter’s masking tape

1x Sharpie marker or ball point pen

1x Wire stripper / cutter

6x Male & female 16 awg quick disconnects (3 of each)

2x Male & female 14-16 awg bullet terminals (1 of each)

1x 14-16 awg quick splice connector

1x roll of wire loom

1x roll of vinyl electrical tape

Templating and cutting your rear bumper

1. To create the template which you’ll use to cut the mounting hole on your rear bumper, we’ll use the outer trim as a reference. This is the piece where the actual rear fog light sits in and is screwed onto. Trace the lip of the trim on a piece of paper. Next, cut 1/4″ inside and along the line you’ve just traced:

2. Take the rear fog light outer trim and test fit it into your template. You may need to make a few changes to ensure a snug fit. Once you’ve determined that the template is good, place it on the section of your rear bumper where you would like to mount the rear fog light and tape the top part of the template onto the rear bumper:

You can use the preceding as a general guide to mount the rear fog light on your ‘05-’06 RSX. The ‘02-’04 RSX models has a different rear bumper so if you’re installing it on an earlier RSX model, you may have to modify the measurements to suit your application.

3. Lift up the template (still held onto the rear bumper with tape) and apply a liberal amount of painter’s masking tape over the entire area of the rear bumper where you want to mount the rear fog light. Next, take a pen or a Sharpie and trace over the template cutout onto the taped surface of the rear bumper:

Stand back and examine the template affixed to your rear bumper. If you are satisfied with the location and alignment, it’s ready to begin cutting.

4. It is imperative that you wear safety goggles. DO NOT EVEN ATTEMPT TO CUT IF YOU DO NOT HAVE SAFETY GOGGLES ON! Start by cutting inside the traced line using a Dremel, AllTrade or similar rotary cutting tool equipped with a cut-off disc:

Be ready to use up to 5 or more fiberglass cut-off discs for the cutting (less if you use cut-off discs designed to cut through metal). If you don’t change them when they are overheated or worn, the disc will break and fly at you. It is important that you wear safety goggles to protect your eyes from the flying debris. Another thing to note is the melted plastic flakes flying off the cutting job is also very hot. I recommend wearing a sweater to avoid minute-burns. Once the base pattern is cut, you can switch the bit to a grinding to level out the curved corners:

Finish with a sanding disc for a clean presentation. Test fit the outer trim. If the hole is too small, you can use a grinder bit and gradually widen up the hole. REMEMBER: It’s always a good idea to start by cutting a smaller hole – you can always widen it up later if it’s too small. If you cut an oversized hole from the start, it could leave to mounting problems. The key point is to take your time and pace yourself. It took me about 1 hour to perfect the hole.

5. Remove the tailgate panel by pulling it upward with slight force. It’s secured onto the rear frame with 4 plug clips:

6. Remove your rear bumper.

Mounting the rear fog light

1. Insert the rear fog light outer trim into the hole you’ve just cut:

2. Pair up the inner garnish from the inner side of your rear bumper with the rear fog light outer trim you’ve just inserted. Align the 3 notches and key slot, then press the two pieces together until they snap into place to ensure a secure mount. If you’re installing on the left side, the notch key should be on the lower left corner:

3. Finally, insert the rear fog lamp into the outer trim and secure the lamp into the housing with two screws. Alternatively, you can use two nuts and bolts in place of the screw. You’ll mount the nut from the inside of the rear bumper. This will prevent the rear fog light from being easily removed:

If you are going to use nuts and bolts, remove the two original spring clips from the inner garnish.The bolts used were M5 .7, 50 threads, the nuts used were M5 .8 and the washers used were M5:

For extra security, you may use two nuts per bolt instead of one. The drawback is you’ll have to remove the rear bumper every time you need to change the bulb (unlikely), but the security and peace of mind is well worth the extra effort.

4. This is what it should look like so far with the rear fog light mounted onto the rear bumper:

Flush mount:

Making the connections

The reason why we’re using an after market OEM-style fog light wiring harness is because it will simplify the installation. Plus everything you need is already part of the harness; no need to purchase additional parts. All you need to do is rearrange a few terminal joints and make a few wire splices to lengthen the power wire. For folks that had to replace OEM fog lights (as I did) with an after market set due to cracked lens caused from road debris, this is a prime opportunity to use the after market fog light wire harness if you happen to save it. For those that do not have an after market wiring harness, follow the circuit diagram below and create your own harness using a few cuts of 16 awg wire, a 10A fuse and a 4-pin Bosch relay (with pigtail).

1. Remove the steering column covering by removing 3 Philips screw on the lower cover and separating the top cover from the bottom cover.

2. Remove two small Philips screws that is securing the combination switch onto the steering column:

3. With gentle force, push the combination switch to the left and out. You may need to pull it out with your hands or push it out with a screw driver.

4. Unplug the combination switch 16-pin plug:

5. Attach a female or male quick disconnect onto each of the two pigtail you’ve acquired. I used one female and one male quick disconnect to distinguish the connections:

6. Insert the two pigtails into the terminals on the plug as shown. Make sure they are in the correct orientation before insertion. Incorrect orientation can result in a damaged pigtail or plug, or both! If you are not sure, just look at the adjacent pigtail.

This is what the inserted pigtails will look like, note the correct location:

7. Crimp a quick connect to the positive wire (usually a RED/YEL wire) from the after market wiring harness then connect it to one of the pigtails that was inserted into the 16-pin combination switch plug on step #6. It doesn’t matter which one, but take note of the pigtail you actually make the connection with. This wire is directly connected to pin #86 (or 85) of the fog light relay.

>Take the remaining pigtail (the one that is not connected to the RED/YEL wire on step #7) you’ve inserted and splice it with the BLU/RED wire (pin #4 on the plug). You can use a T-Tap for the splicing.

The pin where the BLU/RED wire is plugged into becomes active when you turn your head lights on. If your Fit fog light switch is in the “ON” position while your head lights are on, the 12v from the BLU/RED wire will trigger the coil in the fog light relay, completing the circuit between pin 30 and pin 87. Alternatively, you can tap this wire into the IGN (ignition) wire to use as a trigger, but to remain OEM-style, this is what we’ll do for the guide.

8. Next, look for a thick WHT/RED wire in the after market fog light harness; it may simply be RED or a WHT wire color depending on the harness you use. This wire should be approximately 12-14 awg thick connected to one blade of a 30a blade fuse while another thinner wire, about 16 awg thick, is connected to the other blade of the same fuse. The end of the thicker WHT/RED wire will terminate in a brown 1-pin female plug. If you have OEM or after market OEM-style fog lights installed, cut off the brown plug and cap off the wire with an end-terminal. Then splice this wire to the OEM fog light wire power wire in your under dash fuse box with a quick splice tap.

Since the wire will be powering a 21w bayonet bulb instead of two 55w H11 bulbs, replace the 30a fuse in the fuse holder with a 10a fuse.

9. Ground the BLK wire from the after market fog light harness.

10. The main wiring connection is complete. You may want to make temporary connections to the rear fog lamp to ensure that the connections you’ve made in the preceding steps work before completing the installation:

To do this, ground the black wire from the rear fog lamp and connect the power wire to the BLU (or BLU/RED) wire from the after market fog light harness – the wire that is directly connected to pin 87 of the fog light relay. You may want to make the temporary connections with a pair of test leads. Note: If using test leads, connect the positive wire first and be extremely careful not to accidentally short out the positive clamp by inadvertently grounding it to any metallic surface! This can damage your test leads, your rear fog light, your combination switch and start a fire. Turn on your head lights, then turn on the fog light control on the Fit switch. If connections are correct, your rear fog lamp should light up. Turn off your head lights while leaving the fog light control on the Fit switch in the “ON” position. The rear fog lamp should turn off.

11a. Cut off the 2-pin brown female connector on the license plate sub-wire and crimp the corresponding bullet terminals to the wires (i.e. female bullet terminal to the RED/YEL wire and male bullet terminal to the BLK wire):

This will plug right into the rear fog light without any modification done to the rear fog light itself.

11b. Locate the 28mm hole plug on the left side of the rear firewall. If you want to install the fog light to the right side of the bumper, then use the 28mm hole plug on the right hand side, near the exhaust:

You don’t have to remove it. What you want to do is take a 10mm drill bit and drill through the center of the plug. If the hole is too small, carefully grind the hole to widen it up. You want to make the hole just big enough to snugly fit the rear license plate light sub-wire:

11c. Next, insert the bullet disconnect end of the license plate light sub-wire through the hole drilled from step 11b from the cargo:

Pull the bullet disconnect through the hole drilled onto the 28mm hole plug until the grommet part of it squeezes through. Continue pulling until it will not go further:

12. Take the BLU (or BLU/RED) fog light power extension wire from the after market fog light harness and cut it in half at the center. Attach approximately 10 feet of 16 awg wire between the cut wires. This will extend the wire to about 15 feet in length. Wrap up the newly extended wire with additional wire loom and tape it up:

13. Take the female brown plug from the wire you’ve extended in step 11 and plug it into the BLU wire that’s trailing from the fog light relay.

14. Route the extension wire through the driver side door sill,

through the driver side rear quarter panel (you may want to remove the speaker grill for easy access to the wire),

through the driver side rear cargo panel,

and finally into the tailgate panel which you’ve removed earlier.

15. This step is entirely optional. You can splice the BLU (or BLU/RED) extension wire with the RED/YEL wire from the license plate light sub-wire for a direct connection, and ground the BLK wire to any metallics surface. Or to keep it OEM-style, cut off the brown plug at the end of the BLU (or BLU/RED) extension wire. Attach a male 0.50 Honda pigtail (part #: 04320-SP0-G00) onto the cut wire. Take another male pigtail and splice approximately 1.5 feet of 16 awg wire to the end of it (this will be the ground wire).

Take a 2-pin male connector (part #: 04321-ST5-305) and align it with the license plate sub-wire 2-pin female connector and note the position of the RED/YEL and BLK wire (i.e. BLU aligns with RED/YEL and BLK with BLK):

Insert the pigtails into the male 2-pin connector accordingly:

then plug the license plate light sub-wire into this newly created 2-pin male plug:

Connect a fork or ring terminal connect to the end of the BLK wire then ground it to the factory tailgate ground bolt. Wrap the wires in wire loom and tape the looms with black vinyl electrical tape for a clean OEM appearance:

This is how the completed connection should look like at the rear bumper end. Clean and OEM looking. Test the rear fog light one last time, then make the final connections and reinstall your rear bumper:

Plug the bullet terminals from the rear fog light into the corresponding bullet terminals on the license plate light sub-wire, then cover the connectors with a 3 inch piece of wire loom. Tape up the wire loom securely with vinyl electrical tape:

This step is important because the rear wheels kick up a lot of gunk from the road and tosses it into the cavity of the rear bumper. If it rains, water picked up from the rear wheels can cause an unwanted short if the wires are not weatherproofed thoroughly. This is another reason why all electrical connections need to be fused and relayed.

To give you an idea of how far dirt and gunk gets kicked up, look at the debris stuck onto the inside of the rear bumper and how close the rear fog light is to the debris:

Rear bumper reinstalled with rear fog light mounted and wired, ready for use:

Completed install

Some shots of the rear fog light installed and operating:


Are rear fog lights effective?

Yes, especially when you drive in an area with a lot of fog, rain or snow. Below are several pictures of my RSX on Briceland Thorn Road in Garberville/Shelter Cove/Whitethorn, CA; ~150 feet away with thick fog (according to my Garmin hand-held GPS).

Here’s a photo taken with just the parking lights on:


Here’s another photo with the rear fog light on:

Since I drive through the desert and through the coastal fogs from central to northern California quite often, this is a highly functional and beneficial mod.

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05-’06 Acura RSX taillight rewiring guide

2x T-Taps, 22awg
2x male quick disconnects, 22awg
2x butt-connectors, 22awg
1x roll of wire, 22awg
1x hacksaw

1 wire stripper/cutter

1x salvaged wire plug from any Honda/Acura with at least two pigtails (wires with terminal)

You should be able to find most of the electrical parts at your local RadioShack or AutoZone. I found most of mine in my tool shack . A good place to order bulk of electrical component is Mouser, Inc.. Simply a great company, no doubt. For the sockets, wedge bulbs and plugs, you can order it from Delray Acura. Just punch in the provided part numbers and add to cart. So far, I’ve found that Delray offered the most economical price for these parts.

And finally, you need two pigtails to complete the mod. I just salvaged mine from a 4-pin plug with wires from a Civic power window wire harness at a local junkyard. You can order these pigtails from Acura too, but I don’t think it’s worth the $9.00+ per bag of 10 pigtails they are charging (after all, you don’t need 10 pigtails).

I. Working with the taillight plugs and sockets

The first thing you want to do is remove two pigtails from the salvaged plug. To do this, take a small screw driver or probe and pop out the wire retainer on the salvaged plug as follows:

With the retainer removed, take your mini screwdriver or probe and dislodge the wires from its housing. If you have a terminal release tool, even better. This is a bit tricky so take your time not to damage the wire terminal or plug. If you damage the plug in the process, you’ll probably have to saw it in half to remove the pigtail:

This is what a pigtail looks like:

Three other pigtails:

If your pigtail is long enough, i.e. 8.0″ or longer, you can skip the step below and jump right onto attaching the male quick-disconnect at opposite end of the pigtail.

Take the wire stripper and strip the end of the pigtail as shown above. You will connect the end of the pigtail to another strip of wire later.

Cut an 8.0″ strip of wire from your roll of 22 AWG wire and strip both the ends:

With the ends stripped, connect the pigtail to the newly stripped wire with a butt-connector. Simply crimp the butt connector at the middle, securing both wires together:

Or if you want an even more secure connection, you can alternatively solder the stripped ends together and then place a heat-shrinking tube over the soldered area and heat it up to shrink the tubing.

With the 8.0″ wire connected to the pigtail, crimp a male quick disconnect (measuring 22 AWG) at the other end of the 8.0″ wire:

The completed wire set should look something like this:

(The above pic shows a wire set completed with the solder/heat-shrink tube method.)

Next, take the 3-pin socket and look at it from the top where the wedge bulb is inserted. Saw off the tab as depicted:

The reason you need to saw off these two tabs is because they will obstruct the socket from plugging into the taillight compartments securely. At this point, you may optionally use a file and file down the edges from the sawed-off point.

Next, remove the taillight access panel and remove the turn signal socket. Remove the socket / bulb from its plug. The plug should have two wires, GRN/YEL (right side) or GRN/RED (left side) along with a BLK ground wire. Pop off the retainer as you did with the salvaged plug using a probe or a small screwdriver:

Again, using the probe or small screw driver, maneuver both wires out of its retainer:

Next, remove your brake light bulb (outter lens), then remove the socket from its plug and examine the three wires. The black wire is the ground wire, the red/yellow wire is the parking light wire, and the white/black wire is the brake wire:

Using your wirestripper, strip a part of the RED/YEL wire as shown. Use the 22 AWG stripper and strip the wire carefully, you just need to expose the copper wires and that’s it. Be careful NOT to cut the wire:

You can strip any RED/YEL wire from the taillight assembly as they all perform the same function. It is a generally a better idea to strip the RED/YEL wire from your brake lights (outer lens).

Next, take a T-Tap and place it over the stripped portion of the red/yel wire, then snap it shut (you may need to snap it with a pair of plier). Make sure you hear a click to ensure that it is properly secured onto the wire:

With the T-Tap in place, take your wire/pigtail combo and plug the male quick-disconnect into the T-Tap. Cut a piece of wire insulation tube/loom to approximately the same length as the wire/pigtail combo and cover the wire with it:

With all that completed, take the 3-pin plug you’ve ordered and pop up the retainer. Insert the two wires you’ve removed earlier and the pigtail into it: signal, parking light, ground (GRN/RED, RED/YEL, BLK).

Make sure the wires are inserted in the order as pictured below:

One thing you should keep in mind is that the middle wire is always the wire/pigtail wire that’s being tapped to the parking light wire.

Once the wires have been inserted, snap the retainer of the 3-pin plug back into place to secure the wire terminals, then plug the 3-pin plug into the 3-pin socket (with the two sawed off tabs), plug in the wedge bulb and then plug the connector back into your taillight assembly:

Test out your newly rewired taillights by turning on your parking lights. Both circular lens should light up. Flip on the left turn signal with the parking lights on, your left turn signal lens should light up AND blink at the same time. Repeat with the right lens. Next, turn on your emergency blinkers and see if it works without strange flickers.

http://www.youtube.com/watch?v=3INToJplEKw&feature=player_embedded

If you passed all the test, you are good to go. If the blinker either blink to fast, doesn’t blink or flickers, then you probably have the wire mixed up when you inserted them into the 3-pin connector. Remove the retainer and start over.

Don’t forget to store the original bulb/socket and plug in a safe place in case you want to revert back to stock:

Basically, repeat the same process for the opposite taillight. The whole mod took me no more than 30 minutes, including clean up.

Be prepared to blow your turn signal fuse if you accidentally cross the ground and signal/parking light wires while inserting them into the plug. So.. make sure your light switch is off and you have a few 10amp Mini fuses handy just in case!

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NRG quick release install (DEDICATED write up for RSX with CRUISE CONTROL)

Spark Plug Removal/Change

Hid Installation

How to Reset your SRS Light